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Client Results & Business Cases

Discover how EFESO works side by side with clients across industries to achieve measurable, lasting impact. Each story captures the challenges our clients faced, the actions we took together – from boardroom to shop floor – and the tangible operational and financial results delivered.

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>98.5%
Delivery readiness level consistently maintained despite inflation, sustainability investments and 12% volume growth
Food & Beverage
High Performance Organization
Industrial Strategy, Operating Model & Transformation
Operational Excellence
Operations Footprint
Operations Strategy and Transformation
Organization Design
People and Organization
Profitability Programs
Supply Chain
Supply Chain Strategy

An eight year journey hardwired a common way of thinking and working into the organization, enabling Bell Food Group to sustain delivery performance above 98.5% despite rising costs and market complexity.

10%
CAGR in assembly labor productivity in participating plants
Automotive and Commercial Vehicles
Leadership & Change Management
Manufacturing
Operational Excellence
People and Organization

EFESO implemented a global award-based operational excellence program for a leading automotive OEM, boosting productivity, cost efficiency, employee engagement, and sustainability across the factory network.

16–23%
Potential cost savings identified on key bill of materials components
Automotive and Commercial Vehicles
Cost and Value Engineering

A mid-sized European automotive supplier develop a robust cost model and uncover savings for a high-voltage battery module, strengthening internal alignment and negotiation readiness.

+5–6%
EBITDA expected in 5 years
Life Sciences
Factory Planning
Operations Strategy and Transformation
Supply Chain

EFESO supported a major cosmetics supplier in redesigning operations across six factories and optimizing the supply chain, targeting improved productivity and long-term profitability.

90%
Average OTIF achieved in under two years
Life Sciences
Factory Planning
Manufacturing
Operational Excellence

A mid-sized pharmaceutical company achieved measurable efficiency, cost, and delivery improvements at four European sites through EFESO’s Operational Excellence and Digital Transformation programs.

Consumer Goods and Luxury
Advanced Planning
Supply Chain
Supply Chain Strategy

A leading bicycle manufacturer's shift from a supplier-driven model to a customer-centric operating model.

45K m²
Optimized factory layout (reduced from 52K m²)
Industrial Manufacturing
Factory Planning
Manufacturing
Smart Factory

Creating a solid, structured plan for the material flow of its production and validated the static forecast, enabling the factory to increase the output with the existing machinery.

13%
Reduction in release time for high-value APIs
Chemicals
Life Sciences
Manufacturing
Operational Excellence
Smart Factory

A QC lab optimization framework helps a multinational chemical-pharmaceutical company achieved simultaneous gains in productivity, service level, and resource efficiency, delivering measurable improvements in release time, productivity, and FTE requirements without compromising quality.

12
"Golden Rules" implemented for production planning
Industrial Manufacturing
Cost and Value Engineering
Data & Ai
Digital & Ai
Factory Planning
Manufacturing
Smart Factory
Supply Chain

Creating a solid, structured plan for the material flow of its production and validated the static forecast, enabling the factory to increase the output with the existing machinery.

€1.3M
Projected annual savings for one brand
Food & Beverage
Industrial Strategy, Operating Model & Transformation
Operational Excellence
Supply Chain

An international food group partnered with EFESO to redesign iconic products through a structured Redesign to Value program.

+10K
Pallet positions created through optimized DC layout expansion design
Life Sciences
Manufacturing
Smart Factory

EFESO conducted a feasibility study for a new 10,000-pallet automated warehouse in Romania, optimizing logistics design, layout, and CAPEX to enable scalable, efficient pharmaceutical distribution.

20-25%
Potential savings identified across the total product portfolio
Industrial Manufacturing
Cost and Value Engineering

A global technology manufacturer partnered with EFESO to gain cost transparency, identify savings opportunities, and strengthen cross-functional alignment through a comprehensive cost engineering program.

+30%
OTIF improvement
Life Sciences
Manufacturing
Operational Excellence
Operations Strategy and Transformation

Reengineered Order Management processes for pharma services provider, achieving 30% OTIF improvement to 95% target.

+20%
Increase in global production capacity using the same plants
Life Sciences
Manufacturing
Operational Excellence
Operations Strategy and Transformation

Global cosmetics manufacturer implements WCOM™ across 29 plants, achieving 20% capacity gain and 70% OEE.

+8.3%
OEE increase in 3 months
Packaging
Manufacturing
Operational Excellence
Operations Strategy and Transformation

Board manufacturer increased production capacity through WCOM™ implementation, achieving 8.3% OEE improvement in three months.

+25
Percentage points Line OEE improvement at a key site within 6 months
Food & Beverage
Digital & Ai
Manufacturing
Operations Strategy and Transformation

An initiative that improved Line OEE by 25 percentage points and positioned the organization to recover a $15M investment within 18 months.

+50
Global change agents equipped to lead maintenance transformation
Chemicals
Manufacturing
Operational Excellence
People and Organization

Harmonized maintenance across 17 global sites through 50 trained change agents, delivering €50M annualized savings.

€1M
Total run rate cost savings in Year 1 from 30 improvement teams
Packaging
Manufacturing
Operational Excellence
Operations Strategy and Transformation

Global packaging manufacturer implements TPM across lighthouse plants, achieving 1m€ run-rate savings through 30 improvement teams.

-90%
Reduction in manual effort for supply planning
Life Sciences
Advanced Planning
Operational Excellence
Supply Chain
Supply Chain Strategy

Transformed manual Excel-based supply planning into automated digital tool, delivering 90% reduction in manual effort.

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