Discover how EFESO works side by side with clients across industries to achieve measurable, lasting impact. Each story captures the challenges our clients faced, the actions we took together – from boardroom to shop floor – and the tangible operational and financial results delivered.
+5–6%
EBITDA expected in 5 years
Life Sciences
Factory Planning
Supply Chain
EFESO supported a major cosmetics supplier in redesigning operations across six factories and optimizing the supply chain, targeting improved productivity and long-term profitability.
30-40%
Savings achieved
Life Sciences
Cost and Value Engineering
Pharmaceutical manufacturer reduces production costs 30-40% while preparing operations for 2027 capacity expansion and growth.
+29%
Increase in advanced bioreactor lab utilization
Life Sciences
Optimized bioreactor utilization and planning processes in pharmaceutical R&D, achieving 29% capacity increase through lean methodology.
132
Pain points analyzed
Life Sciences
Assessed 132 process pain points at pharma excipient manufacturer, delivering 10 prioritized digital solutions and implementation roadmap.
+50
Smart Factory projects with positive business case
Life Sciences
Assessed Industry 4.0 potential across medical device operations, identifying 50 smart factory projects with sub-2-year payback.
Life Sciences
Advanced Planning
Supply Chain
Harmonized scattered IT landscape and weak OEE through SAP S4/HANA migration with integrated APS platform and shopfloor adoption.
+€5M
Savings achieved
Life Sciences
Stabilized pharma production through tailored training and servant leadership, delivering €5M+ savings across 20 lines.
+10K
Pallet positions created through optimized DC layout expansion design
Life Sciences
Factory Planning
Smart Factory
EFESO conducted a feasibility study for a new 10,000-pallet automated warehouse in Romania, optimizing logistics design, layout, and CAPEX to enable scalable, efficient pharmaceutical distribution.
0 paper
Remaining in PCS routines
Life Sciences
Operational Excellence
A global cosmetics manufacturer sought to digitalize the Performance Control System used in its distribution centers, replacing paper-based boards that slowed communication and limited operator involvement.
€100M
Savings realized
Life Sciences
Supply Chain
Aligned pharmaceutical manufacturing footprint with 2030 growth targets, delivering €100M savings and 15% CapEx reduction.
13%
Reduction in release time for high-value APIs
Chemicals
Life Sciences
Operational Excellence
Smart Factory
A QC lab optimization framework helps a multinational chemical-pharmaceutical company achieved simultaneous gains in productivity, service level, and resource efficiency, delivering measurable improvements in release time, productivity, and FTE requirements without compromising quality.
-60%
Reduction in lead time
Life Sciences
Supply Chain
Streamlined biotechnology contract manufacturing operations, reducing 18-24 month lead times by 60% and inventory by 45%.
+50
Smart Factory projects identified
Life Sciences
Operational Excellence
Operations Strategy and Transformation
Smart Factory
Assessed three pharma plants, prioritized 50 Smart Factory initiatives, achieving 1.4-year payback on first wave.
+30%
Productivity improvement
Life Sciences
Procurement
Transformed seven manufacturing facilities across three countries, achieving 30% productivity gains and 45% faster innovation.
+40%
Identified growth potential
Life Sciences
Developed comprehensive five-year business plan for European CRO, identifying 40% growth potential through strategic positioning.
Discover measurable outcomes achieved with our clients
See how transformation happens, from boardroom to shop floor
Let’s discuss how we can deliver similar impact for you
