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Client Results & Business Cases

Discover how EFESO works side by side with clients across industries to achieve measurable, lasting impact. Each story captures the challenges our clients faced, the actions we took together – from boardroom to shop floor – and the tangible operational and financial results delivered.

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>98.5%

Delivery readiness level consistently maintained despite inflation, sustainability investments and 12% volume growth

Food & Beverage

Industrial Strategy, Operating Model & Transformation

Operations Strategy and Transformation

Organization Design

People and Organization

Unified Performance and Culture Transformation Across a Global Food Network

An eight year journey hardwired a common way of thinking and working into the organization, enabling Bell Food Group to sustain delivery performance above 98.5% despite rising costs and market complexity.

+10K

Pallet positions created through optimized DC layout expansion design

Life Sciences

Factory Planning

Manufacturing

Smart Factory

Feasibility Study Enables +10,000 Pallet Pharma Distribution Center in Romania

EFESO conducted a feasibility study for a new 10,000-pallet automated warehouse in Romania, optimizing logistics design, layout, and CAPEX to enable scalable, efficient pharmaceutical distribution.

10%

CAGR in assembly labor productivity in participating plants

Automotive and Commercial Vehicles

Leadership & Change Management

Manufacturing

Operational Excellence

People and Organization

A Competitive Award as the Catalyst for Global Factory Excellence at a global Automotive OEM

EFESO implemented a global award-based operational excellence program for a leading automotive OEM, boosting productivity, cost efficiency, employee engagement, and sustainability across the factory network.

16–23%

Potential cost savings identified on key bill of materials components

Automotive and Commercial Vehicles

Cost and Value Engineering

Empowering Cost Transparency for High-Volume Battery Module Supply

A mid-sized European automotive supplier develop a robust cost model and uncover savings for a high-voltage battery module, strengthening internal alignment and negotiation readiness.

+5–6%

EBITDA expected in 5 years

Life Sciences

Factory Planning

Operations Strategy and Transformation

Supply Chain

Redesigning Operations and Optimizing Supply Chain in Cosmetics Production

EFESO supported a major cosmetics supplier in redesigning operations across six factories and optimizing the supply chain, targeting improved productivity and long-term profitability.

90%

Average OTIF achieved in under two years

Life Sciences

Factory Planning

Manufacturing

Operational Excellence

Operational Excellence and Digital Transformation in Pharmaceutical Production

A mid-sized pharmaceutical company achieved measurable efficiency, cost, and delivery improvements at four European sites through EFESO’s Operational Excellence and Digital Transformation programs.

Consumer Goods and Luxury

Advanced Planning

Supply Chain

Supply Chain Strategy

Building a Customer-Centric Operating Model

A leading bicycle manufacturer's shift from a supplier-driven model to a customer-centric operating model.

45K m²

Optimized factory layout (reduced from 52K m²)

Industrial Manufacturing

Factory Planning

Manufacturing

Smart Factory

Restarting a Greenfield Factory Planning Process

Creating a solid, structured plan for the material flow of its production and validated the static forecast, enabling the factory to increase the output with the existing machinery.

13%

Reduction in release time for high-value APIs

Chemicals

Life Sciences

Manufacturing

Operational Excellence

Smart Factory

Boosting QC Lab Productivity and Service Levels Through EFESO’s Proprietary Approach

A QC lab optimization framework helps a multinational chemical-pharmaceutical company achieved simultaneous gains in productivity, service level, and resource efficiency, delivering measurable improvements in release time, productivity, and FTE requirements without compromising quality.

12

"Golden Rules" implemented for production planning

Industrial Manufacturing

Cost and Value Engineering

Data & Ai

Digital & Ai

Factory Planning

Manufacturing

Smart Factory

Supply Chain

Production Validation and Optimization via Material Flow Simulation

Creating a solid, structured plan for the material flow of its production and validated the static forecast, enabling the factory to increase the output with the existing machinery.

€1.3M

Projected annual savings for one brand

Food & Beverage

Industrial Strategy, Operating Model & Transformation

Operational Excellence

Supply Chain

Redesign to Value Boosts Customer Satisfaction and Reduces Costs

An international food group partnered with EFESO to redesign iconic products through a structured Redesign to Value program.

20-25%

Potential savings identified across the total product portfolio

Industrial Manufacturing

Cost and Value Engineering

Driving Cost Efficiency and Product Innovation Through Advanced Cost Engineering

A global technology manufacturer partnered with EFESO to gain cost transparency, identify savings opportunities, and strengthen cross-functional alignment through a comprehensive cost engineering program.

+30%

OTIF improvement

Life Sciences

Manufacturing

Operational Excellence

Operations Strategy and Transformation

WCOM™ in a Global Provider of Services to Pharma

Reengineered Order Management processes for pharma services provider, achieving 30% OTIF improvement to 95% target.

+20%

Increase in global production capacity using the same plants

Life Sciences

Manufacturing

Operational Excellence

Operations Strategy and Transformation

WCOM™ Boosts Production Capacity 20% and OEE 12% in Cosmetics

Global cosmetics manufacturer implements WCOM™ across 29 plants, achieving 20% capacity gain and 70% OEE.

+8.3%

OEE increase in 3 months

Packaging

Manufacturing

Operational Excellence

Operations Strategy and Transformation

WCOM™ Boosts OEE 8.3% in 3 Months in Forestry & Paper

Board manufacturer increased production capacity through WCOM™ implementation, achieving 8.3% OEE improvement in three months.

+25

Percentage points Line OEE improvement at a key site within 6 months

Food & Beverage

Digital & Ai

Manufacturing

Operations Strategy and Transformation

Transitioning To Opex 4.0: A Significant Evolution

An initiative that improved Line OEE by 25 percentage points and positioned the organization to recover a $15M investment within 18 months.

+50

Global change agents equipped to lead maintenance transformation

Chemicals

Manufacturing

Operational Excellence

People and Organization

Transformation Agent Force Delivers €50M+ Savings

Harmonized maintenance across 17 global sites through 50 trained change agents, delivering €50M annualized savings.

€1M

Total run rate cost savings in Year 1 from 30 improvement teams

Packaging

Manufacturing

Operational Excellence

Operations Strategy and Transformation

TPM Implementation Saves €1M Across 30 Teams in Global Packaging

Global packaging manufacturer implements TPM across lighthouse plants, achieving 1m€ run-rate savings through 30 improvement teams.

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