Client situation & approach
Our client is a Nutrition laboratory in a Global multi-site environment in Europe, USA and Asia. The objective of this program was to improve laboratory efficiency and effectiveness through the utilization of lean tools and principles. It covered a range of GMP laboratory types including analytical chemistry, microbiology, environmental monitoring, incoming materials and in process control. We supported in:
- Levelling strategies specific to the lab type
- Flow via defined sequences such as rhythm wheels and trains
- Standard work supported by role cards
- Short interval control and supporting visual management tools
- Targeted elimination of non-value adding activity
Results
- Productivity improvements ranging from 15% to 46%
- Balanced, productive work days for all analysts
- Increased levels of cross training
- Continuous improvement of culture and mindset growing within the laboratories
- Consistent adherence to lead time targets
