Discover how EFESO works side by side with clients across industries to achieve measurable, lasting impact. Each story captures the challenges our clients faced, the actions we took together – from boardroom to shop floor – and the tangible operational and financial results delivered.
Industrial Manufacturing
Manufacturing
Restructuring & Turnaround
Supply Chain
Transactions and Turnaround
Fact-based restructuring of a complex industrial site, enabling a clear shutdown decision, cash-drain elimination, and a structured roadmap for execution.
+94%
Productivity improvement (12 batches/day)
Life Sciences
Manufacturing
Operations Strategy and Transformation
Healthcare giant required operational transformation in consumer products division. We implemented continuous improvement, automated key processes, and enhanced quality systems, delivering 20% productivity gain.
+10%
effectiveness increase of purchasing organization
Packaging
Manufacturing
Operations Strategy and Transformation
Stabilized wood procurement for paper producer: eliminated pricing errors, boosted FSC suppliers 26%, increased purchasing effectiveness 10%.
$15M
EBIT improvement achieved
Food & Beverage
Private Equity
Manufacturing
Operations Strategy and Transformation
People and Organization
Procurement
Supply Chain
Transactions and Turnaround
Agricultural producer needed productivity improvement and waste reduction. We optimized growing processes, automated harvesting operations, and enhanced quality control, increasing yield by 25%.
30%
Reduction in unplanned stops
Life Sciences
Manufacturing
Operational Excellence
Operations Strategy and Transformation
People and Organization
Redesigned operational excellence across 23 plants, unifying fragmented practices and internalizing production for global consumer health company.
+50%
Wrench time productivity
Food & Beverage
Factory Planning
Manufacturing
Operational Excellence
Operations Strategy and Transformation
People and Organization
Profitability Programs
Restructuring & Turnaround
Supply Chain
Equipment failures drove 50% productivity loss. Rapid mobilization restored three bakeries to profitability within nine months.
$10M
Fixed cost reduction (first year)
Chemicals
Private Equity
Cost and Value Engineering
Manufacturing
Operations Strategy and Transformation
People and Organization
Petrochemical manufacturer needed operational excellence across multiple plants. We standardized best practices, implemented digital solutions, and optimized energy usage, reducing operating costs by 15%.
40%
Savings achieved
Life Sciences
Cost and Value Engineering
Manufacturing
Pharmaceutical manufacturer reduces production costs 30-40% while preparing operations for 2027 capacity expansion and growth.
12
"Golden Rules" implemented for production planning
Industrial Manufacturing
Cost and Value Engineering
Data & Ai
Digital & Ai
Factory Planning
Manufacturing
Smart Factory
Supply Chain
Creating a solid, structured plan for the material flow of its production and validated the static forecast, enabling the factory to increase the output with the existing machinery.
>10%
Material and manufacturing savings indicated
Automotive and Commercial Vehicles
Cost and Value Engineering
Manufacturing
Operations Strategy and Transformation
Procurement
Transformed unprofitable thermal management module through systematic cost optimization, achieving material, manufacturing and investment savings exceeding targets.
5K X
Revenue growth in less than a decade
Automotive and Commercial Vehicles
Digital & Ai
Manufacturing
Operations Strategy and Transformation
People and Organization
Battery manufacturer needed rapid global scaling while maintaining quality. We implemented lean production, digital integration, and workforce development, supporting expansion to $70B market valuation.
+150
Active system users engaged across the network
Life Sciences
Manufacturing
Operational Excellence
Operations Strategy and Transformation
Designed customized Maturity Assessment System for global pharma network. Trained 30 internal assessors, enabling site-wide collaboration.
+$3M
Real benefit delivered (vs. $2.5M expected)
Life Sciences
Manufacturing
Operational Excellence
Operations Strategy and Transformation
Identified production constraints across API manufacturing processes, enabling capacity expansion that delivered $3M benefit.
+15%
OEE increase
Life Sciences
Manufacturing
Operational Excellence
Operations Strategy and Transformation
Deployed World Class Manufacturing pilot across cosmetics plants, driving OEE from 55% to 70% through standardization.
+10%
OEE improvement through digital assistance
Chemicals
Manufacturing
Operational Excellence
Operations Strategy and Transformation
Integrated digitalization into WCOM™ program across 27 plants, delivering 10% OEE improvement and reduced operational losses.
20%
Growth achieved without new investments
Life Sciences
Manufacturing
Operations Strategy and Transformation
Pharmaceutical manufacturer optimized three-factory footprint, postponing $350M investment while achieving 20% growth through strategic operations transformation.
90%
Average OTIF achieved in under two years
Life Sciences
Factory Planning
Manufacturing
Operational Excellence
A mid-sized pharmaceutical company achieved measurable efficiency, cost, and delivery improvements at four European sites through EFESO’s Operational Excellence and Digital Transformation programs.
$100M
In opportunities identified during the program
Chemicals
Manufacturing
People and Organization
A global chemical company launched a joint performance improvement initiative with EFESO across twelve plants on four continents. Significant improvements in cost drivers and margins were achieved.
$300K
Annual benefits achieved
Chemicals
Manufacturing
Operational Excellence
Operations Strategy and Transformation
Restructured maintenance operations at chemical specialty polymers site, delivering $300K annual savings through optimized processes.
-30%
Material losses
Consumer Goods and Luxury
Life Sciences
Digital & Ai
Manufacturing
Operational Excellence
Operations Strategy and Transformation
Smart Factory
Supply Chain
Global beauty leader transformed 38 factories through digital shop floor management, achieving 30% material loss reduction and $140M savings.
+25%
Line OEE improvement
Food & Beverage
Digital & Ai
Manufacturing
Operational Excellence
Operations Strategy and Transformation
People and Organization
Digitized operational excellence framework across 20 European sites, achieving 25% OEE improvement and multimillion savings.
$16M
EBITDA uplift opportunities identified
Industrial Manufacturing
Oil & Gas, Sustainable Energy
Private Equity
Manufacturing
Operational Excellence
Operations Strategy and Transformation
Transformed manufacturing operations for energy technology leader, doubling production output while identifying $16M EBITDA opportunities.
-40%
Time to market reduction (in select categories)
Life Sciences
Manufacturing
Operational Excellence
Product Profitability
R&d and Product Development
Transformed cosmetics product development using Lean-Agile methodology, achieving 40% faster time-to-market and 97% on-time delivery.
+80%
Reduction in development project time
Chemicals
Manufacturing
Operational Excellence
Operations Strategy and Transformation
Implemented SCRUM methodology and portfolio prioritization in polyurethane development, reducing project time by 80%.
Discover measurable outcomes achieved with our clients
See how transformation happens, from boardroom to shop floor
Let’s discuss how we can deliver similar impact for you
