Client Results & Business Cases

Transformed manufacturing operations for energy technology leader, doubling production output while identifying $16M EBITDA opportunities.

Energy costs surged fivefold. Rapid diagnostics across 11 sites identified €350M savings and 160 opportunities.

Digitized operational excellence framework across 20 European sites, achieving 25% OEE improvement and multimillion savings.

Reduced military aircraft lifecycle costs by over 10% through design-to-cost analysis and supplier collaboration.

Accelerated CAPEX execution through Vertical Start-Up methodology, reducing project timelines by 60% across European operations.

Rapid expansion strained jewelry supply chain. Comprehensive planning framework established. Enabled sustainable growth for 30,000+ employees globally.

Packaging manufacturer achieved €636K savings through optimized labor ratios, reduced scrap, and material efficiency improvements.

Chemical company restructured operations post-Chapter 11, implementing organizational redesign and maintenance excellence, achieving €6M annual savings.

Harmonized post-merger manufacturing cultures through customized operating system, delivering 40% cost reduction and sustainable capabilities.

Bakery EBITDA lagged 5 points below industry. Comprehensive training and loss reduction. Recovered €5M, improved EBITDA 1.6%.

Transformed unprofitable thermal management module through systematic cost optimization, achieving material, manufacturing and investment savings exceeding targets.

Equipment failures drove 50% productivity loss. Rapid mobilization restored three bakeries to profitability within nine months.

Pharmaceutical manufacturer reduces production costs 30-40% while preparing operations for 2027 capacity expansion and growth.

Transformed seven manufacturing facilities across three countries, achieving 30% productivity gains and 45% faster innovation.

Mapped end-to-end jewelry supply chain, eliminated waste across suppliers, delivering 39% lower inventory coverage.

Assessed Industry 4.0 potential across medical device operations, identifying 50 smart factory projects with sub-2-year payback.

Harmonized scattered IT landscape and weak OEE through SAP S4/HANA migration with integrated APS platform and shopfloor adoption.

Deployed global OpEx program across 25 plants, standardizing waste reduction practices to deliver €40M savings and 4.5M tons CO₂ reduction.

A global specialty chemicals leader harmonized maintenance across 17 major sites, achieving €50M+ in annualized benefits and developing a sustainable transformation infrastructure.

Integrated two heritage organizations through customized production system across 12 chemical sites, delivering €67M annual benefits.

Transformed industrial supply chain through lean operations and product simplification, delivering €15.5M savings and 10% service improvement.

Redesigned post-Brexit European logistics network for sports retailer, achieving 85% next-day retail service and 6.5% revenue savings.

A global cosmetics manufacturer sought to digitalize the Performance Control System used in its distribution centers, replacing paper-based boards that slowed communication and limited operator involvement.

Deployed Digital Performance Control System at enzyme plant, achieving 40% meeting efficiency gain through data integration.