Discover how EFESO works side by side with clients across industries to achieve measurable, lasting impact. Each story captures the challenges our clients faced, the actions we took together – from boardroom to shop floor – and the tangible operational and financial results delivered.
80%
Projects realized on-time
Transportation, Logistics and Services
Logistics and Distribution
Supply Chain
Sustainability
Transformed Europe's second-largest port into climate-neutral hub while increasing throughput and securing substantial EU funding.
45K m²
Optimized factory layout (reduced from 52 Km²)
Creating a solid, structured plan for the material flow of its production and validated the static forecast, enabling the factory to increase the output with the existing machinery.
€13M
Potential savings identified on labor
Chemicals
Chemical producer restructures operations through workforce analysis, achieving €13M savings and 5% OEE improvement.
+105%
Capex adjustments identified
Private Equity
Operational due diligence revealed 105% Capex adjustments, enabling accurate investment sizing for bakery acquisition.
Advanced Planning
Supply Chain
Supply Chain Strategy
A leading bicycle manufacturer's shift from a supplier-driven model to a customer-centric operating model.
+30%
Productivity increase through cycle time reduction
Operational Excellence
Eliminated EV battery component press bottleneck through scientific process optimization, achieving 30% productivity gain and enabling future volume growth.
13%
Reduction in release time for high-value APIs
Chemicals
Life Sciences
Operational Excellence
Smart Factory
A QC lab optimization framework helps a multinational chemical-pharmaceutical company achieved simultaneous gains in productivity, service level, and resource efficiency, delivering measurable improvements in release time, productivity, and FTE requirements without compromising quality.
-60%
Reduction in lead time
Life Sciences
Supply Chain
Streamlined biotechnology contract manufacturing operations, reducing 18-24 month lead times by 60% and inventory by 45%.
98%
Increase in planning and forecast accuracy
Supply Chain
Transformed retail operations through Daily Management System and behavioral coaching, achieving 98% forecast accuracy and 99.9% picking reliability.
16–23%
Potential cost savings identified on key bill of materials components
A mid-sized European automotive supplier develop a robust cost model and uncover savings for a high-voltage battery module, strengthening internal alignment and negotiation readiness.
-15%
Reduction in indirect purchasing costs
Private Equity
Procurement
Transactions and Turnaround
Industrial machinery manufacturer faced complexity in custom equipment production. We implemented modular design principles, standardized components, and optimized project management, reducing lead times by 40%.
4x
Enterprise value growth
Private Equity
Manufacturing
Optimized asset portfolio across seven sites, relocating production to Mexico, achieving 4x enterprise value growth.
+15%
OEE increase
Operational Excellence
Deployed World Class Manufacturing pilot across cosmetics plants, driving OEE from 55% to 70% through standardization.
100%
Problem eradication and stable reactor operation restored
Chemicals
Manufacturing
Urea reactor failures slashed output by 50%. PM analysis traced root cause to upstream pump lubricant. Restored stable high performance.
+50
Smart Factory projects identified
Life Sciences
Operational Excellence
Operations Strategy and Transformation
Smart Factory
Assessed three pharma plants, prioritized 50 Smart Factory initiatives, achieving 1.4-year payback on first wave.
+50%
TIR rates improvement per year
Private Equity
Leadership & Change Management
Operational Excellence
Harmonized post-merger manufacturing cultures through customized operating system, delivering 40% cost reduction and sustainable capabilities.
40%
Reduction in Capital Expenditures for new production technology
Packaging
Operational Excellence
A leading global manufacturer of glass containers reduce capital expenditure by 40% in the commercialization of a new glass production technology by applying Value Engineering and Lean Product Development principles.
-17%
Lead time reduction
Procurement
Supply Chain
Packaging machinery group needed lead time and inventory optimization. We conducted comprehensive value stream analysis, identified bottlenecks, and developed transformation roadmap, targeting 40% reduction potential.
+44%
Plant throughput increase
Food & Beverage
Private Equity
Cost and Value Engineering
Operations Strategy and Transformation
Procurement
Supply Chain
Energy infrastructure operator faced aging assets and rising maintenance costs. We implemented reliability-centered maintenance, optimized turnarounds, and enhanced asset management, extending equipment life by 30%.
+30%
Productivity improvement
Life Sciences
Procurement
Transformed seven manufacturing facilities across three countries, achieving 30% productivity gains and 45% faster innovation.
+40%
Identified growth potential
Life Sciences
Developed comprehensive five-year business plan for European CRO, identifying 40% growth potential through strategic positioning.
€11.4M
Annual savings achieved
Supply Chain
Redesigned distribution network from centralized to decentralized model, delivering €11.4M savings and improved service reliability.
Discover measurable outcomes achieved with our clients
See how transformation happens, from boardroom to shop floor
Let’s discuss how we can deliver similar impact for you
