Client Results & Business Cases

Streamlined global sportswear operations across three continents, launching eCommerce while delivering €965K annual savings.

Transformed manufacturing operations for energy technology leader, doubling production output while identifying $16M EBITDA opportunities.

Digitized operational excellence framework across 20 European sites, achieving 25% OEE improvement and multimillion savings.

Reduced military aircraft lifecycle costs by over 10% through design-to-cost analysis and supplier collaboration.

Rapid expansion strained jewelry supply chain. Comprehensive planning framework established. Enabled sustainable growth for 30,000+ employees globally.

Packaging manufacturer achieved €636K savings through optimized labor ratios, reduced scrap, and material efficiency improvements.

Chemical company restructured operations post-Chapter 11, implementing organizational redesign and maintenance excellence, achieving €6M annual savings.

Transformed unprofitable thermal management module through systematic cost optimization, achieving material, manufacturing and investment savings exceeding targets.

Equipment failures drove 50% productivity loss. Rapid mobilization restored three bakeries to profitability within nine months.

Transformed seven manufacturing facilities across three countries, achieving 30% productivity gains and 45% faster innovation.

Deployed global OpEx program across 25 plants, standardizing waste reduction practices to deliver €40M savings and 4.5M tons CO₂ reduction.

A global specialty chemicals leader harmonized maintenance across 17 major sites, achieving €50M+ in annualized benefits and developing a sustainable transformation infrastructure.

Integrated two heritage organizations through customized production system across 12 chemical sites, delivering €67M annual benefits.

Transformed industrial supply chain through lean operations and product simplification, delivering €15.5M savings and 10% service improvement.

A global cosmetics manufacturer sought to digitalize the Performance Control System used in its distribution centers, replacing paper-based boards that slowed communication and limited operator involvement.

Redesigned manufacturing organization across seven functions using Fit-to-Win methodology, delivering €4.5M savings beyond 10% target.

Embedding lean culture by linking performance and behavior across beverage sites, achieving 10% fewer safety incidents and $2m waste savings.

Assessed maintenance and reliability gaps at PVC producer's sites, delivering detailed improvement roadmap achieving 30-55% loss reduction.

Pharmaceutical manufacturer optimized three-factory footprint, postponing €300M investment while achieving 20% growth through strategic operations transformation.

Eliminated EV battery component press bottleneck through scientific process optimization, achieving 30% productivity gain and enabling future volume growth.

Streamlined biotechnology contract manufacturing operations, reducing 18-24 month lead times by 60% and inventory by 45%.

Developed comprehensive five-year business plan for European CRO, identifying 40% growth potential through strategic positioning.

Deployed World Class Manufacturing pilot across cosmetics plants, driving OEE from 55% to 70% through standardization.

Urea reactor failures slashed output by 50%. PM analysis traced root cause to upstream pump lubricant. Restored stable high performance.