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Addressing Energy Costs in the Dairy Industry identifies a potential saving of €1.8 million through 30 different energy improvement measures

Our client is a prominent dairy products manufacturer with an annual turnover of €5.7 billion and a workforce of 27,500 employees.

Business Challenge

  • Energy costs constitute a significant portion of manufacturing expenses, exacerbated by rising energy prices
  • Complex factory set-up with several production lines, a power plant and a sewage treatment facility
  • Obvious low-cost improvements had already been addressed
  • Lack of expertise in carrying out reliable cost-benefit analysis for energy efficiency improvement projects

Approach

  • Conducted a two-day on-site energy walkthrough with comprehensive preparation and follow-up.
  • Identified and discussed potential measures during the on-site walkthrough.
  • Established a reliable cost-benefit analysis using actual customer data and consultant expertise.
  • Ensured effective and transparent project management on both client and consultant sides.
  • Delivered required data on time, thanks to thorough preparation by consultants.
  • Engaged key client experts for discussions on the customer side

Main Results

  • Identified potential savings of up to €1.8 million through 30 energy improvement measures.
  • Highlighted the four most critical non-technical levers for sustainable energy cost improvement:
    • Energy Strategy
    • Operational Excellence
    • Digitalization
    • Human Dynamics